dnyc
02-04-2007, 04:00 PM
it was cold outside today, so I decided to bring every thing I needed to change my forks seals indoors. I didn't take pictures of the whole process, but I took a few that I thought would be helpful...first of all I have to admit I'm not very savy on the computer, and I'm not sure how to post up the pics with a captions above. that being said if I fuck up somewhere I apologize ahead of time. tools I needed were fork tool kit from http://www.traxxion.com/store/detail...roduct_id=CFTK .........everything I needed to change seals was in that kit. In addtion I also needed a seal remover: 32mm deep socket: seal driver: 17 mm open wrench and bearing grease. I started by taking 32 socket and removing the fork cap bolt. I then used the fork spacer compessor as demonstrated in the pic. the only thing I want to mention here is if you look closely you can see by the pic I took the 2 holes in the spacer where the bar ends slide into to hold down the spacer. once the spring is compressed insert the tool between the fork nut and the spacer. you'll will have to have someone do this for you because it will be very difficult to compress the spring and insert the tool at the same time. watch for when you separate the nut from the fork cap bolt the inner tube will slide out...it could drop and get damaged!!.....once the tool is inserted you can remove the the fork cap bolt with 17mm open wrench and 32 socket to hold fork cap bolt. The only points I could add other than the outline in the manual are when I removed the seals I used a seal remover I got from auto parts for about $8.00. I put bearing grease on the lip if the new seals. when you're bleeding the air out with the inner rod holder tool I was told it would be best to let the fork sit for 15 minutes before and after you measure your oil hieght which I did. I didn't find it very difficult to do.I just feel just it would be best if you have an extra set of hands to help and you have to pay attention to detail. also it took me aboyt 2 plus hours....now I going to watch the SuperBowl
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