gon2fast 09-27-2007, 07:52 PM There are a lot of questions about how to install a new front sprocket on the newer bikes. Here's a how-to.
I like to mark my clutch lever and my gear-shift lever so I know where to put them.
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00807.jpg
Then you can remove the gear shift lever by removing the bolt and slipping it off.
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00809.jpg
Then screw the adjuster all the way in so you have enough slack in the clutch cable.
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00810.jpg
Unbolt the clutch lever and pull it off.
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00811.jpg
Remove the bolt that holds the speed sensor in
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00812.jpg
Then remove it
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00813.jpg
Remove the 5 bolts holding the sprocket cover on. Leave the bolts in for now
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00814.jpg
Mark a cardboard box and mark where the bolts go.
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00816.jpg
Pull the cover straight out and hang it from the rear peg
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00817.jpg
Flatten the cotter pin and pull it out.
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00818.jpg
gon2fast 09-27-2007, 07:53 PM Loosen the nut enough to move the wheel
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00819.jpg
Loosen the nuts in front of the adjusters
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00820.jpg
Screw them all the way in and push the wheel forward
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00821.jpg
Slip the chain off of the rear sprocket
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00822.jpg
Remove the speed sensor wheel from the front sprocket
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00823.jpg
Remove and set aside
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00824.jpg
Loosen the front sprocket
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00825.jpg
Remove the washer and set it aside.
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00826.jpg
Slip the chain loose around the sprocket and remove it.
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00827.jpg
Here is the old sprocket and the new
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00828.jpg
gon2fast 09-27-2007, 07:55 PM I like to measure the two to make sure they are the same width
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00829.jpg
Work the new sprocket in
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00830.jpg
Reinstall the washer
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00831.jpg
Set your torque wrench to 60 pounds
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00832.jpg
Torque the nut to 60 pounds and then to final torque. My manual said 88.
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00833.jpg
Slip the chain back over the rear sprocket
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00835.jpg
Readjust the chain tension. I use a set of calipers to make sure the alignment is right.
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00836.jpg
Tighten the nut and reinstall a new cotter pin.
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00837.jpg
Check the chain tension while you sit on it. A little loose is better than tight.
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00838.jpg
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00839.jpg
gon2fast 09-27-2007, 07:56 PM Reinstall the speed sensor wheel
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00840.jpg
Reinstall the cover, torque the bolts in a circle, then reinstall the clutch lever
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00841.jpg
Reinstall the speed sensor
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00842.jpg
Reinstall the shift lever making sure to realign. Heres the finished product
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00843.jpg
Adjust the lever until you can barely fit a dime between the lever and the bracket. Make sure the clutch works.
http://i152.photobucket.com/albums/s171/jhall0011/Sprocket%20Installation/DSC00844.jpg
That's it. Double check everything, including the clutch, and your done.
gon2fast 09-27-2007, 08:35 PM Can you move this into the FAQ section? Thanks.
gsxr_dude 09-27-2007, 09:05 PM looks good. i couldnt get the bolt on the front sprocket off though. it was on so tight that the whole bike would move while turning the wrench
AC1108 09-27-2007, 09:10 PM looks good. i couldnt get the bolt on the front sprocket off though. it was on so tight that the whole bike would move while turning the wrench
Stick a shovel handle in the back wheel so that it rests on the swingarm. That's how I got mine off.
gon2fast 09-27-2007, 09:18 PM looks good. i couldnt get the bolt on the front sprocket off though. it was on so tight that the whole bike would move while turning the wrench
If you put it in 6th and hold the rear brake, it won't turn.
AC1108 09-27-2007, 09:22 PM If you put it in 6th and hold the rear brake, it won't turn.
I never really thought of that. It would have been hard for me to hold the brake though when I was the only one doing it. I guess I could have wire tied it down or something. Where theres a will theres a way.
mitch 09-28-2007, 05:49 AM Holy good write up batman. NICE JOB:thumbup:
14psisupra 09-29-2007, 01:12 PM also i was told the speed sensor bolts are known for backing out and destroying the speed sensor so use some lock tight, i just did my 600 sometimes i miss my highway gear but the new power is very nice
truz24 10-27-2007, 09:29 AM So with the -1 adjustment made, does the 750 seem like a wheelie monster now? Or does it just have more drive out of the corners?
gon2fast 06-15-2009, 03:27 PM So with the -1 adjustment made, does the 750 seem like a wheelie monster now? Or does it just have more drive out of the corners?
Yeah it makes a huge difference and it's not too anoying on long rides. Def wheelies easy.
rebel750 06-15-2009, 04:03 PM damn nice write up man. I will be looking for this one again in the near future.
busdriver 06-15-2009, 05:21 PM Thanks for postin that....well done.....
rebel750 06-15-2009, 06:06 PM One more thing on this......
Isnt the actual nut on the front sprocket reverse thread?
I did a buddies Ninja ( which was ALOT LESS involved) a while back and was having a hell of a time getting it off until I accidently hit the reverse trigger on the impact and it spun right off.
gon2fast 06-21-2009, 09:26 PM One more thing on this......
Isnt the actual nut on the front sprocket reverse thread?
I did a buddies Ninja ( which was ALOT LESS involved) a while back and was having a hell of a time getting it off until I accidently hit the reverse trigger on the impact and it spun right off.
No. On Gixxers it is right hand thread.
leatherneck.carter 07-20-2009, 04:05 PM This is my first post... I've owned several bikes over the years, but always wanted a GSXR 750. I finally have one... got it used, but light mileage. Bike is a 2002 with 4,100 miles.
On my drive home noticed the RPM was a little high...
Like 4,500 - 5,000 at 60 mph... and climbs accordingly.
I also note that the speedo is 10 miles off says I'm going 10 MPH slower than I am at 60 MPH.
I am taking the bike into the dealer for an oil change and what not and would like to know what to ask for in getting that adjusted.
Any help? I would like the RPM back to a reasonable level on the highway, as I'll be using the bikes for highway rides a lot.
Any recommendations?
Thanks
Jon
Black06 07-20-2009, 04:37 PM This is my first post... I've owned several bikes over the years, but always wanted a GSXR 750. I finally have one... got it used, but light mileage. Bike is a 2002 with 4,100 miles.
On my drive home noticed the RPM was a little high...
Like 4,500 - 5,000 at 60 mph... and climbs accordingly.
I also note that the speedo is 10 miles off says I'm going 10 MPH slower than I am at 60 MPH.
I am taking the bike into the dealer for an oil change and what not and would like to know what to ask for in getting that adjusted.
Any help? I would like the RPM back to a reasonable level on the highway, as I'll be using the bikes for highway rides a lot.
Any recommendations?
Thanks
Jon
You would need a SpeedoHealer to calibrate your speedometer & you can take of your sprocket cover up front to see if you have an aftermarket or oem sprocket on it & also count the teeth on the rear one to figure that out .
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