copied this from another site so the pics did not follow.. i can p.m you the link to sign up if you like. up date looks like the link works and with pic's have fun.
Here's how to remove the SET Valve. The original site that it was posted went down for awhile... its a good instructional how-to and would suck if the site it was originally posted on went down.
Posted by Nate.
http://www.tfriders.com/phpBB3/viewtopic.php?f=9&t=71
Removing the SET valve will give you a bit more throaty exhaust note.
Its also said to give about 2 horsepower, and this was verified with a dyno. You results may vary of course, however I did notice a bit of a difference in sound and it feels a bit quicker, but its probably just wishful thinking.
You can find high res copies of all these pics on my flickr account here -
http://www.flickr.com/photos/nate_stans ... 693296010/
Wiring
Remove the seat. You will need to remove the passage seat later so you can do it now if you want to.
Remove cross bracket. This is optional but makes it easier to work on.
Use a flathead to release both cable harnesses. Apply slight pressure and push towards the back of the bike. A second screwdriver can be used to help pry, don’t twist them though as you’ll score or break the connector retaining tabs.
Pull out both harnesses, the grey one is not needed but pulling it out makes the black harness easier to work with.
Locate pin 30, bottom row, 5th from the left. Yes 5th from the left. Black with brown stripe and green dots. Pin 29 (to the right of it) is also black with a brown stripe and green dots. Don’t touch it!
Cut the wire to pin 30. Cut it far enough up that you can reconnect it later if needed. Like for warranty claims.
Tape the ends with high quality electrical tape. Do not use el-cheapo tape as it will not hold for long. I always use 3M electrical tape. You can also use crimp on connectors made for ending a wire lead.
Reconnect both harnesses, be sure they are secure; things quit working if they come undone.
Freeing up the cables
Remove the right side fairing bolt and pop the fairing out of the middle rubber grommet
The goal, the SET cable
Loosen the bolts holding the cable ends in place.
Once loosened, disconnect them. It can be a real pain as there isn’t much play. In hindsight, it’s probably easier to disconnect the ends from the servo first so free up this end.
Prop up the tank. (Prop tool is in the “trunk” if you didn’t already know that)
Cut the cable tie holding the cables in place. Once you remove the cables, replace the cable tie with a new one. It’s there for a reason.
You can pull the cables out now, or wait until you have removed the servo.
Control servo
Remove the passenger seat if you haven’t done so already.
Rather than removing the entire rear fairing, I choose to remove only the side that I needed to in order to get to the servo. Either way will work. I’ve never removed the entire rear fairing so I'm not sure how much easier, if any, it is to remove just the side.
Remove the 4 plastic fairing retainers.
To remove these, push the middle in, it should "pop" in about 1/4 of an inch.
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