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My 2002 Gsxr 600 rebuild

7K views 20 replies 10 participants last post by  on1wheel01  
#1 ·
Well just purchased this bike from a guy locally. Runs great needs all fairings tank, sub frame, fairing stay, all of which I have ordered cept the fairings and will be ordering them in a day or so.
My plans are to return her to her greatness ride for a few weeks and then sell her. I actually rebuild bikes as a side hobby then sell to make some change, fun and lucrative. Any ways Ill add more as it goes. Hoping to have her completed in about 2 weeks.



Day one just got her home.
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Day 2 made a tag bracket for it.

Day 3 tearing apart begins and parts ordered
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Also tore all the rear sets and such off to powder coat them. I actually do powder coating so it's free for me, doing semi gloss black. Going to have the fairings all black should look nice n clean. But it's day 3 so no more progress until more parts come in.
 
#2 ·
Also here is a few pics of past build before and after
Last bike 2002 road star warrior 240 tire air ride system and tons more. I hated to sell her and it was def my fav bike I've ever owned and I've had over 12 bikes. But money must be made.
Before
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Before that was a 05 zx10 r I rebuilt
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Cbr929 01 model with blown motor
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After got a 03 cbr954 motor rebuilt it and completely rebuilt the bike.
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99 Katana before
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After street fighter version
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Next is a 96 cbr900rr
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After completion put on a 03 r1 tail section, looked so much nicer
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I have tons more but thats good for now
 
#5 ·
OK guys day 5. New subframe came in I installed it hooked up the batt, wired the hid in so it's ready to go. I ended up doing hid for low and halogen for hi and hid off on hi. Easier that way.
Now I just wait for more parts to come in.


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#10 · (Edited)
Hey man this looks like an awesome project. I have a project of my own and i need some serious help... Mind helping me out. I have a 2001 gsxr 600. I tried to install a mcct and i ended up screwing up the timing. So i went back and redid the timing and used my stock cct, it made the worst sound ever when it started and then it shut off own its own. then I went back again I noticed the timing was off, redid it again and check it again and again.. used assembley lube on the camshaft bearings on the head and on the caps.. and it idled fine then 2 minutes into the idle it started smoking a bit then another minute or so into it it made a horrible sound.. the sound is very similar to turning the ignition key to the start on a car when the car is already running. can anyone explain to me what i did wrong and I can fix it???? please I need some serious help. Any help Thank you....
 
#14 ·
Well guys IM still waiting on the fairings to arrive. And then she will be assembled.
Shes on the back burner for now as I'm building my competition durango up which is almost done so gsxr will get some love again. Gettin back into sound competitions.
 
#16 ·
OK guys today I finished mounting the fairings. I also painted the gas tank and solo cowl. Letting it cure then shes going together. Still need the air box sensors but I seem to be missing one of the connectors so trying to figure that out.

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