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My new race bike build

17K views 100 replies 27 participants last post by  PainfullySlow  
#1 ·
Posting here because people asked me to. No, its not a GSXR.

I am going to use this thread as a means to catalog my build of a 2013 ZX6R into what I hope will be a championship ready track weapon.

I am starting with a new, leftover 2013 as a base for my build and will be tearing into every part of the bike. The goal is to get this bike together in time for my next round of racing which is on 8/15 which doesn't sound bad except that I am not able to pick the bike up until 8/6 and then I will be traveling for business and lose 4 days. In what little time remains I need to get the bike to my tuner (dyno solutions!) for a custom map, and once that is done take it to my suspension guru (GMD Computrack Boston) to have the geometry and chassis components swapped over.

So, the bike I *think* is black. Honestly I don't care as the entire bike will be painted but I requested black as it means I wont have to do as much paint work.

The plan is to pick the bike up on 8/6 and begin removing street bits. Incidentally if anyone needs any of the regular street stuff, drop me a PM and I will see if cant reach an arrangement.

Parts should start arriving Tuesday of this week in time for me to get to work late Wednesday night.

Here is the build list thus far:

Armour Bodies bodywork(sent directly to painter, I will pick this up on the way to the track and fit it trackside)
Woodcraft Clipons
Woodcraft Rearsets w/folding pegs
Woodcraft Axle Sliders
Woodcraft Frame Sliders
Woodcraft Heat Shield
Woodcraft Swingarm Spools
Woodcraft Lever Guards
Woodcraft Engine Covers L&R
Woodcraft Servo Buddy
K-Tech 25-SSK Fork Cartridges
K-Tech Fork Extenders
K-Tech 35-DDS Shock
GPR Sterring Damper
Driven Racing Blockoff Plates
Bikemaster 90 Degree Aluminum Valve Stems
Spiegler braided front brake lines
Brembo 19RCS Master Cylinder
EBC GPFA brake pads
M4 GP Mount Full Exhaust
Bazzaz Fuel/Quickshifter/Traction Control
Bazzaz Auto-Tuner
BMC Race Air Filter
K&N Oil Filters
Motul 300v Factory Oil
Vortex Front and Rear Sprocket
DID Chain
Pro-Bolt titanium race drilled caliper bolts, pinch bolts
Pro-Bolt race drilled magnetic oil drain bolt

Also ordered:
White Vinyl for number plates
Race Number decals

Once this stuff starts to arrive there will be a frenzy of action as I have to get at least the exhaust and bazzaz installed before I bring it to Dyno-Solutions for tuning.

I will be sure to post pictures as the build progresses...

Huge thanks to my sponsors GMD Computrack Boston, SportbikeTrackGear, and Woodcraft-CFM for their support and assistance in making this possible.
 
#2 ·
Got damn!! You go man. Stick around and update this thread, we don't mind.

You picking new colors or staying the same?

Can I borrow your checking account/sponsors for a day? :Laughing:
 
#5 · (Edited)
Paint colors are my team colors so that stays the same, with slightly different lines to accomodate the different styling of the kawi's bodywork. This is the horrible photochop that I sent to my painter...

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As for the checking account, you dont want mine as there is now a giant hole in it. Actually, this shouldnt cost me anything when I am done with it: When the GSXR sells it should cover about half of the cost. I will sell off the street parts for an additional 1-1.5k. I will also be selling my harley project bike that I never ride because, frankly, it just isnt my thing. That should cover the entire cost of the bike and then some.
 
#6 ·
You don't need any advice, but one of the top racers with my org just got the same bike this year. He had this piece fly off on him. Make sure it gets remounted well with the race body work. It was a tight fit

 
#8 ·
You don't need any advice, but one of the top racers with my org just got the same bike this year. He had this piece fly off on him. Make sure it gets remounted well with the race body work. It was a tight fit

View attachment 168625
That's good to know, thank you. I will triple check that once I get everything mounted up.

Incidentally if you talk to this other racer at all, please pass along my info. I would be interested to hear his thoughts on the bike overall.
 
#12 ·
Sweet parts list. Great choice of a bike too! And it's the fastest color, even if you're repainting it. :thumbup:
 
#18 ·
Woodcraft clipons come apart without removing the upper triple so it makes for easy on/off. Also, the bars are universal and every trackside vendor carries them so if I ever have an off, for $15 I get my bar replaced and am back on the track.

And speaking of which I got a little care package from Woodcraft when I came home today...

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and had all of these lovelies inside!

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#19 ·
Nice pick on the kawi PS. Hope she gets you were you need to be.

Maybe one day you'll be back in a zuk.............if they can bring a better stock game:0001136745-wait:
 
#23 ·
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I picked up my bike from Scott at Souhegan Valley Motorsports yesterday. I really can't overstate what an awesome guy he is. Not only did he give me a great price, he also put the deal together in record time so that I could keep to my very tight schedule. Thanks Scott!

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0 miles. I didn't even start the bike until I got home to make sure that the motor was tight, then it was shut off and pushed into the garage for an extreme makeover: racer29 edition!

...and a few hours later, she has gone on a diet!

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It is SO nice to work on a brand new bike where nothing is dirty or greasy! I am also very impressed with the workmanship on this Kawasaki, everything is tidy and put together well.

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Remember this oddly out-of-place heel guard on the right side of the bike? Check the first picture. I dont know why it is bare aluminum while everything else is nicely anodized or coated. Still, easily remedied and thus the first piece of powder coating for this bike is done...

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20 minutes of baking later, literally <3 minutes of time invested. I LOVE being able to powder coat my own stuff!

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I am hoping to have time to get to the wheels before they get all gunked up but I don't think it is in the cards.

And on the bike...
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Thanks to Chris for stopping over and installing the clip-ons, this was a huge help!

Sadly I didn't receive a lot of the parts that I need so I didn't get much further than this. The entire exhaust is off, the bike is stripped down and ready for the Bazzaz install. The brakes are off the bike as the only thing that is staying are the calipers. I didn't want to install the frame sliders without the bodywork here as I don't know what modifications, if any, are needed. Basically the bike is as far as I can go without parts.

Left to do:
Install Bazzaz (waiting on parts)
Install gascap (waiting on parts)
Install Bodywork (at painters, will pick up on the way to the track and install Thursday night/Friday morning)
Install exhaust (waiting on parts)
Install sprockets and chain (waiting on parts)
Install 90 degree metal valve stems (waiting to mount race rubber at the track)
Install left side engine cover (waiting until after dyno break in and oil change)
Install pre-drilled oil drain bolt (waiting until after dyno break in and oil change)
Dyno tuned (Monday night it is going to Dyno Solutions)
Suspension installed (Tuesday morning bringing to GMD Computrack-Boston)
some safety wiring
 
#25 ·
Nice. New bikes are nice to work on. If your waiting, do the rims.

Come on STG! We can all randomly start calling them and asking about the order until they ship it. Jason would love it



jk
 
#34 ·
That is a myth. Racing engines have been broken in on Dyno's for many, many years. There is a very specific process to go through that will ensure a long lasting, well running engine.

Brand new Moto GP engines are dyno'd and then taken to 21,000 for a few hundred miles.....

They don't last long either....
I'm hoping that you are joking when you are comparing a stock motorcycle engine to a 220+ horsepower prototype race engine that is tuned to within an inch of its life. I have broken in more than a few new engines this way, and they are all still running.
 
#32 ·
Brand new Moto GP engines are dyno'd and then taken to 21,000 for a few hundred miles.....

They don't last long either....
 
#39 ·
Theres alot of info if you google it. Doesn't really sound that hard. And to be honest I have broke in bikes both ways (hard and the standard manufacture recommendation) and I can't tell the difference. I haven't ever heard of someone state a break in wasn't done properly and had issues.